Central Carolina Scale

News & Learning Center about scales and weighing equipment

Central Carolina Scale

5 Ways Food & Beverage Industry Companies Benefit from Waterproof Scales

When it comes to the food & beverage industry, cleanliness is extremely important and there’s rarely room for equipment downtime. Given that weighing ingredients and keeping the weighing scales you use clean can be quite  messy, it’s important to use an electronic scale that can withstand harsh environments and won’t let you down.

Please see our selection of waterproof bench scales.  Below are the top 5 benefits that companies enjoy from using our washdown safe scales.

#1     NSF Certified Weighing Equipment

One of the biggest benefits of our waterproof scales is that many of the scales are NSF Approved. Many of our washdown products meet strict standards for public health protection. You can use them when dealing with food and beverages safely.

stainless steel portion weigherThe Aqua stainless steel scale lineup offers check weighing, percentage weighing and parts counting, while the Gladiator range offers those as well as check counting, dynamic/animal weighing, and a helpful Hold function.

These applications can be exceptionally helpful in the food and drink industry. Dynamic weighing and the hold function on the Gladiator can be particularly useful when dealing with cans, bottles or barrels filled with liquid. Since it’s moving around inside, you don’t want to have to wait for the liquids to settle before weighing, so the dynamic weighing feature takes an average weight to solve this issue.

Checkweighing can be used to help make sure that each completed product, such as peach pies, are within acceptable limits and not under or over filled. Parts counting can help pack bags or boxes with the same amount of product – bags of candy should have the same number of pieces in each!

checkweighing

#2     Full Protection from Water Ingress

Some customers and scale companies like to use the term waterproof scales. We prefer washdown scales. A waterproof scale is generally a scale that has an ingress protection (IP) rating of at least 68 (IP68). This means that it’s fully protected against solids (6) and liquids ( 8) getting inside and messing up the hardware.

Technically, you can immerse a waterproof scale with an IP68 rating in depths of water over one meter for an extended period. For more information about IP ratings, check out our past entry how much does a waterproof scale cost? 

Many ingredients are made of liquid and if there are any spillages, there’s no need to worry about the safety of your waterproof scale. Dry or wet, it will operate exactly as it was designed.

One note about scale enclosures and ratings… If you’re a food processing facility and you have internal maintenance workers who can do basic scale work…  Remember, you can have the highest IP rated equipment ever made, but if your maintenance department either leaves screws loose or completely off the equipment, water will get inside no matter how great your IP rated equipment is.   

adam gladiator bench scale

#3     Durable and Easy to Clean Weighing Equipment

Another benefit of waterproof scales is that when spills happen, they’re very easy to clean. IP68 rated waterproof scales can handle low temperature water jets. If you need to take your scale out back and hose it down, your washdown safe scale is capable of handling that.

Cross contamination can also become a real issue, especially when dealing with perishables like meat, fish, or dairy. Scales used for weighing these items should be cleaned thoroughly with soap or gentle cleansers every day to maintain hygiene standards. This way, you’ll protect consumers from the threat of food poisoning or unhealthy bacteria caused by build-up on a dirty food scale.

We’ve established that waterproof scales are protected from water, which obviously makes them pretty durable. However, most of our selection of waterproof scales are constructed from high quality Grade 304 stainless steel, which has quite a few benefits as well. 

Many components of the foods and beverages we eat and drink are acidic, and could cause damage to a less durable scale over time. Grade 304 stainless steel is highly resistant to corrosion, so frequent contact with corrosive liquids will not be a hindrance to your operations.

stainless steel waterproof nsf scale

In general, metals like mild steel or cast-iron rust easily when left in contact with liquids for too long. Stainless steel is much less susceptible to rusting. For example, the Adam Equipment Aqua ABW-S features stainless steel housing and pan, making it durable top to bottom. Also, the Gladiator series is constructed from a stainless-steel platform as well as the stainless steel IP68 AE 403 indicator, both of which can be purchased individually or combined in one scale system.

#4    Scales That can be Used Outdoors

Many waterproof weighing scales include rechargeable batteries. This can be an extremely helpful feature when harvesting fruits and vegetables at a farm, orchard, or wine vineyard. Harvesting staff can effectively organize produce by weight, which any grocery store or farmer’s market will appreciate.

If many of the boxes of produce weigh about the same, or if you organize the produce from heaviest to lightest, this makes it easier to calculate prices later. We offer a wide variety of NTEP approved scales so you can legally use them to set prices for your products according to weight.

The durability of waterproof scales, with their protection against water, dirt, and corrosion, make them perfect outdoor tools. Is it starting to rain? No need to pack up your scale. Are the vegetables dirty? Get as much dirt off as possible, since dirt weighs something too. But, best of all, if the scale gets dirty, just wash it off when you can. 

Don’t forget about washdown floor scales and/or floor scales that can be placed outdoors and can handle the elements such as rain and snow. 

industrial floor scale

#5     Overall Great Value for Your Investment

Waterproof scales are convenient, improving operational efficiency with less effort and fuss. They have superior longevity, preventing you from needing to frequently replace your scale. These days there are cheap scales everywhere, with little to no quality control. Be sure to trust the buying advice of your trusted scale company and reputable scale manufacturers. 

A slightly higher price is worth long-lasting peace of mind (see value vs accuracy). And many of our washdown safe scales come with high quality components, longer warranty periods, and impressive weighing accuracy.

Do you need some help deciding on a “waterproof” scale? Contact our sales team for assistance.

Continue reading

Challenges Confronting Food Processing Companies: Navigating Quality & Weighing Accuracy

Food processing companies play a crucial role in ensuring the supply of safe, nutritious, and consistent food products to consumers. However, this industry faces a myriad of challenges that demand constant innovation and diligent attention to overcome. Among the most pressing issues are maintaining product quality and achieving precise weighing accuracy in daily production. In this article, we delve into these challenges and explore how companies are navigating them to meet consumer expectations and regulatory standards.

1. Quality Assurance and Food Safety

One of the paramount concerns for food processing companies is maintaining the highest standards of quality and safety for their products. In an era of heightened awareness about foodborne illnesses and allergens, consumers demand transparency and accountability from manufacturers. Ensuring quality begins with sourcing top-grade raw materials and implementing stringent quality control protocols throughout the processing chain. Companies must adhere to Good Manufacturing Practices (GMPs), Hazard Analysis and Critical Control Points (HACCP), and other regulatory frameworks to minimize contamination risks.

Advanced technologies such as blockchain and Internet of Things (IoT) applications are now being integrated to enhance traceability, allowing companies to identify and rectify potential issues swiftly. This level of transparency and proactive approach to quality assurance instills consumer confidence and cultivates brand loyalty.

2. Weighing Accuracy and Product Consistency

Accurate weighing is a fundamental aspect of food processing, directly impacting product consistency and cost management. Errors in weighing can lead to variations in product composition, affecting taste, texture, and appearance, which is unacceptable in a competitive market. Moreover, inaccuracies can result in overproduction or underproduction, leading to wastage or stock shortages, respectively.

check weighing

To tackle this challenge, companies invest in advanced weighing technologies such as more automated weighing systems, over & under check weighing, longer lasting accurate load cells, and precision portion scales built to withstand the food processing environment. Regular calibration and scale maintenance of these instruments are crucial to ensure their accuracy and reliability. Additionally, implementing Statistical Process Control (SPC) methods enables real-time monitoring and data analysis to identify potential deviations and maintain optimal performance.

3. Optimal Utilization of Weight Scales

Food processing companies often operate on tight profit margins, making efficient utilization of resources paramount. Electronic scales play a central role in production, and their performance directly impacts productivity and cost-effectiveness. The challenge lies in selecting the right type of weight scale for specific applications and ensuring its proper maintenance.

Different locations in the facility may require different types of weight scales, ranging from bench scales for small portions to heavy-duty stainless steel floor scales for bulk quantities. Integration of programmable scale controllers can streamline production and reduce human error. Regular training of personnel in operating and maintaining weight scales is essential to ensure their longevity and reliability.

Doran 2200CW stainless steel checkweigher

4. Compliance with Evolving Regulations

The food processing industry operates in a dynamic regulatory environment, with standards and guidelines subject to change. Companies must keep pace with these evolving regulations to avoid compliance issues and legal repercussions. Non-compliance not only jeopardizes consumer safety but also undermines brand reputation and market position.

Staying compliant requires continuous monitoring of regulatory updates, participation in industry associations, and investing in workforce training programs. Collaborating with regulatory experts can provide valuable insights into current and upcoming requirements, helping companies stay ahead of the curve.

5. Sustainability and Environmental Impact

As the world becomes increasingly environmentally conscious, food processing companies are under pressure to reduce their environmental footprint. This entails minimizing food waste, optimizing energy consumption, and adopting eco-friendly packaging solutions. Moreover, companies are exploring alternative sourcing of raw materials and engaging in responsible sourcing practices to support sustainability initiatives.

Final Thoughts:

The food processing industry faces a multitude of challenges, with maintaining quality and improving weighing accuracy, while improving the durability of the weighing equipment. By embracing cutting-edge technologies, adhering to best practices, and staying attuned to regulatory changes, companies can surmount these hurdles and continue to deliver safe, high-quality food products while safeguarding the environment and consumer trust. Be sure to contact our sales department (919) 776-7737 for more info on our food processing scales and weighing equipment that we offer.

The Peril of Monopoly: The Dangers of Choosing an Industrial Scale Provider who Basically Only Recommends One Scale Brand

In the world of industry and commerce, precision measurement and weighing accuracy are paramount, making industrial scales and laboratory balances an indispensable tool in many industries. When it comes to selecting a reliable provider for your weighing needs, many local businesses seek convenience by opting for a one-stop-shop that sells scales and offers calibration and service support. And, often folks search for old and familiar scale brand they may have heard of years ago.

However, one mistake that some customers make involves choosing a scale supplier who essentially is only offering one brand of scale 99% of the time. This cozy relationship with a sole brand may appear convenient on the surface, but it comes with a range of potential pitfalls that businesses should be wary of. Do the terms Protected Territories, Limited Competition, and High Prices sound familiar? 

This article explores the perils of such an arrangement and underscores the importance of keeping an open mind when it comes to selecting a local industrial scale provider in your area.

1. Limited Product Options:

Relying on an industrial scale provider who predominantly offers one brand of scales leaves your business with limited options. Each industry has unique requirements, and no single scale brand can cater to the diverse needs of every enterprise. By restricting yourself to just one brand of scales, you risk overlooking better-suited alternatives that might provide more accurate readings, advanced features, or even more cost-effectiveness. Opting to work with a local scale company with a wide array of scale options ensures you can find the perfect match for your business requirements.

2. Bias and Unreliable Recommendations:

The inherent conflict of interest in exclusively recommending one scale brand raises questions about the objectivity and credibility of the provider’s suggestions. Is the recommendation driven by the best interest of the client, or is it motivated by financial gains or meeting sales quotas from promoting a particular brand? A biased recommendation might lead to investing in scales that are not truly suitable for your operations, leading to suboptimal performance, increased maintenance costs, or even safety hazards.

3. Lack of Customization and Product Flexibility:

Industrial operations vary widely, and a one-size-fits-all approach to scales simply won’t suffice. By relying on a local scale provider who predominantly deals with one brand, you may face limitations in customizing the scales to match your specific requirements. Customization could involve factors such as scale capacity, platform size, and specialized features, which are critical to ensuring optimal performance and efficient workflow.

There could be situations where your number one scale brand might be a good choice for the scale platform but the scale controller might be a different brand. Is the scale company willing to use another brand?

4. Inadequate Support and Service:

Calibration and regular maintenance are vital to the accurate functioning of industrial scales. Choosing a local scale sales and service provider that primarily deals with one scale brand may limit your access to reliable service and support. They may lack the expertise to handle other scale brands effectively, resulting in subpar calibration or repairs. In contrast, a diversified local scale provider (like Central Carolina Scale) is more likely to have a skilled team capable of servicing a wide range of scale models efficiently.

5. Competitive Pricing:

Monopoly situations can also sometimes lead to inflated pricing. With limited options and no direct competition, the scale provider may not have any incentives to offer competitive prices. As a result, your business might end up paying more for a scale that could be obtained at a better price elsewhere.

high quality scales and weighing equipment

Final Thoughts:

Choosing an industrial scale provider is a crucial decision that directly impacts the efficiency and accuracy of your operations. While the convenience of an all-in-one provider might be tempting, the dangers of opting for one who predominantly deals with a single brand of scales cannot be ignored. The limited product options, protected territories limiting competition, biased recommendations, and inadequate support could all hamper your business’s growth and success.

Instead, we recommend working with a scale company like ours. At Central Carolina Scale, we have good working relationships with many different scale manufacturers. If a customer approaches us and asks for a product or solution for their weighing, we are going to base our product recommendations off things like past success, proven products, overall value, etc… We typically provide multiple reputable choices to customers to consider.

In our experience, rarely is one scale manufacturer the best choice for everything. Some manufacturer really good truck scales. Some manufacturer easy to use digital weight indicators. In fact, we often provide scale systems to customers that have one brand of scale platform and a different brand of digital weight indicator. Most of the time we do that because we’re trying to provide the customer with the best overall scale equipment for their needs.

How Much Does a Waterproof Scale Cost?

Today we’re going to discuss how much a wash down scale costs. Wait, is it waterproof or wash down? First, a little disclaimer. Some customers like to call these scales “waterproof” which is why we use it in our title. However, that term is not quite accurate. The scales we sell are called “wash down safe” and typically have an IP rating usually somewhere between IP66 and IP69K.

cw-90x check weigh scale for commercial fishing

Stainless Steel Washdown Scales

Basically a washdown scale is designed to be water resistant and easily cleaned after use. The components of a washdown scale are typically constructed of stainless steel. In choosing a new washdown scale for your business, the quality of the components often plays a huge role in the cost.

Stainless Steel Scale Platform Costs

For example, in a standard bench scale, one way to lower the cost would be to use a stainless steel cover and a painted steel scale base. Another way to lower the cost is to use an aluminum load cell instead of stainless steel cell or a hermetically sealed load cell. If you’re in a food processing setting, you should probably be using a stainless steel scale system designed to handle the rigors of daily cleaning. The scale base or platform is available in various sizes and capacities. Continue reading

What Makes a Weighing Scale Better Quality than Another?

We get this question all the time and it’s a fair question. What makes one weighing scale better quality than another? Sure, it can be worded a little differently like why is one scale priced so much higher than the other, even though they look identical?  The answers can vary from scale type to scale type.

Why Does One Scale Cost So Much More Than Another?  

So why does one scale cost so much more than another?  Here are a few reasons.

  • The country the scale was manufactured in
  • The quality of the components inside the scale
  • The construction of the scale itself
  • A lithium ion battery vs. a lead acid battery
  • IP68 enclosure vs. IP65 enclosure
  • Stainless Steel enclosure vs. painted steel or plastic enclosure
  • The warranty of the item
  • The reputation of the scale manufacturer 

Probably no better example exists on this subject than floor scales. We have floor scales that we offer that basically look very similar to one another that are essentially $2000 different on price. How do you explain that difference?  Well, let’s try to do just that below.

industrial floor scaleOur industrial floor scale is a 4×4 with 5000 LB capacity. NTEP approved. Stainless Weight Indicator with battery.  It weighs approximately 300 pounds.

light industrial floor scale

Our light industrial floor scale is a 4×4 with 5000 LB capacity. NTEP approved. Stainless Weight Indicator with battery.  It weighs approximately 220 pounds.  

Essentially, that eighty pound difference in the physical weight of the scale platform is one big reason there’s approximately $2000 difference in price.

So, is the more expensive scale worth it?  The answer is…. it depends on your weighing application.

If you are a metal recycler for example, then you likely want good quality scales that are built tough and can handle the daily abuse that weighing equipment is going to take in that environment. The last thing you want in that environment is a scale platform that can’t handle the thousands of pounds of weight. So in this example, yes the additional cost is likely worth it when you average out the years of service the scale will provide.

However, if you’re a shipping warehouse that weighs a few 800 pound pallets everyday, then you probably don’t need the more expensive scale. 

Ultimately, this is where discussing your particular weighing needs with your scale sales person is a smart thing. Give us a call or fill out the RFQ form on our website.  

Better Quality Weighing Equipment or Low Priced Scales? 

Really, there are numerous factors that can determine the overall quality of a weighing scale. Some of the most important factors include:

  1. Accuracy: A high-quality weighing scale should be able to accurately measure the weight of an object. This is often determined by the scale’s sensitivity and resolution. We recommend choosing NTEP approved weighing equipment for reputable scale manufacturers for the best results.

  2. Repeatability: A good weighing scale should be able to consistently produce the same weight reading for the same object. Often with lower quality items, this can become a problem.

  3. Construction: A good scale is designed to last for years of service. This is where you need to discuss your weighing needs with your sales person and determine if industrial or light industrial weighing equipment makes sense for you. 

  4. Resolution: The resolution of a scale refers to the smallest weight that the scale can measure. A scale with high resolution will be able to measure small weights more accurately than a scale with low resolution. This often comes into play with counting scales and lab balances.

  5. Stability: A high-quality scale should be stable and not drift or fluctuate over time. Once again better quality items tend to be more stable and consistent.

  6. Durability: A scale that is built to last will be of higher quality than one that is prone to breaking or malfunctioning. We recommend choosing reputable scale brands with a good reputation in the scale industry vs. cheap imported scales.

  7. Ease of use: A scale that is easy to use, with clear instructions and a user-friendly interface, will be better than one that is difficult to operate. Scales that are easy to use is a good thing. Don’t just think about you or the one employee who is using the scale. Also think about the person who has to fill in and learn how to use the scale.

  8. Customer support: A scale manufacturer that provides good customer support and stands behind their product is likely to offer higher quality products. We have several reputable scale manufacturers who offer quality weighing equipment that we’ve sold and serviced for many years.

Ultimately what it really comes down to in our opinion is communication between the buyer or procurement manager and the scale salesperson. That seems simple. But in today’s point and click and add to shopping cart world that we live in, it’s really important to be on the same page. When you ask the question what makes one weighing scale better quality than another, you need to discuss this subject with your scale sales person, who can assist you with appropriate product choices that will best fit what you’re trying to do.  

What Does 5000 x 1 Mean? Scale Capacity x Readability

We’re going to discuss something that many folks wonder about the first couple of times they are tasked with buying scales.

What Does it Mean when you see 5000 x 1 on a Scale?

If you’ve done any research at all online for scales, you’ve probably seen something written like 5000 x 1, or perhaps you’ve requested a quote and seen that number written. Either way, you may be wondering what these mean. 5000 x 1 lb, or it could be 60 x 0.02lb or it may have been 3000 g by 0.01g. 120,000 x 20 lb, 500 x 0.1 lb etc….

600 x 0.1 LB

 

 

But what exactly does that mean? It’s actually pretty simple.

In the case of 5000 x 1 lb, this means that the total weighing capacity of the scale is 5000 pounds and the scale increases or decreases in weight by 1 lb increments from zero all the way to 5000 lb.

Some people refer to the 1 lb in this example as the readability or the graduation size. In the 60 x 0.02 lb example, it would be as follows, 60 lb is the capacity and 0.02 lb is the graduation size that the scale increases or decreases by from zero all the way to 60 lb. Continue reading

Importance of Vehicle Scales at Solid Waste Facilities

The waste industry demands heavy-duty scale equipment that is built to survive long periods of service and harsh environments. From truck scales and onboard weighing systems to digital weight indicators and scale controllers, we have several heavy-duty weighing products ideal for the waste industry.

Using scales at a solid waste facility is important for a variety of reasons, including regulatory compliance, cost savings, and environmental protection. 

First and foremost, using scales at a solid waste facility helps to ensure regulatory compliance. Many states and localities have laws and regulations governing the handling, processing, and disposal of solid waste. These regulations often include requirements for the accurate measurement and reporting of the weight of waste materials, which can help to ensure that waste is being properly managed and disposed of. By using scales to measure the weight of waste materials, solid waste facilities can ensure that they are in compliance with these regulations, which can help to avoid costly fines and penalties.

rice lake truck scales for solid waste facility

In addition to regulatory compliance, using scales at a solid waste facility can also help to save money. Accurate measurement of waste materials using scales allows facilities to accurately charge customers for the disposal of their waste. This can help to reduce the risk of overcharging or undercharging customers, which can lead to lost revenue and a less competitive business. In addition, using scales can help facilities to optimize their operations and identify opportunities for cost savings, such as by identifying and reducing the amount of waste that is being generated or by identifying and separating recyclable materials that can be sold to generate additional revenue. Continue reading

Best Commercial Bakery Scales

Over the years we have worked with numerous commercial bakeries and related businesses with their portion weighing needs.  Accuracy is very important for their food recipe and quality control and overall consistency. Many of these businesses use our scale calibration and repair services on a regular basis to keep their scales running year round.

What Kind of Scale do Professional Bakers & Chefs Use?

This is a good question. Basically there are a couple of ways that bakery customers often approach obtaining commercial bakery scales. One way is to buy high quality scales that are more expensive. A few examples might include the stainless steel Doran 7000XL bench scale or perhaps the Avery Weigh-Tronix ZQ375 checkweigher.

Both of these are washdown safe, aka waterproof scales and the thinking is that these industrial scales are built tougher and will provide more years of service in return for the investment that you’re making. In fact, we know of a famous pizza chain that uses the Doran 7000XL bench scales for preparing their pizzas and keeping track of ingredient portions. The result that we’ve noticed many times is a consistent pizza every time you order.

doran 7000xl commercial bakery scale

The other way to approach buying scales for a commercial bakery is to buy the cheapest scales and then when they break (notice we didn’t say “if” they break) you’ll throw those out and buy more new cheap scales.  

Which way is better? 

As a scale supplier for over forty years, we have seen both strategies utilized and in our experience, most of the time, you come out ahead buying a quality scale that is built for the application that you intend to use it for.

One thing is also worth mentioning and that is to educate your workers about the scale. So many times workers don’t understand or realize the cost of the scale and that the scale is not impervious to damage. Most every digital scale on the market doesn’t do well when it’s dropped from the counter onto a concrete floor or carried around the kitchen by the cable or have a heavy item dropped or slammed onto the weighing platter.

Assuming your employees use the scale properly, sure, you may have to get your replacement Doran Scale load cell installed or perhaps a load cell cable somehow gets cut or ripped out of the scale. But in most cases, those items can be repaired and you’re not having to purchase new equipment all the time.

What are Scales Used for in the Professional Kitchen?

Most of the time bakery scales are used for portion control and quality control purposes. Ingredients can be very expensive and customers expect consistency every time they order your product. 

What is the Best Food Scale on the Market?

The best commercial food scale on the market is probably the Doran 7000XL stainless steel bench scale. Professional bakers have used this commercial scale for many years. If you’re talking about small portion control scales or kitchen scales, then you might want to see the Doran 550 series counter top scales. 

We encourage you to contact us to discuss your needs and what you are looking for with a digital scale. We can tell you what the best kitchen scale is in our opinion, but if you let us know exactly how you’re going to be using the scale, what features you need/want and your budget, we can provide you with our recommendation. Call us (919) 776-7737 or fill out the RFQ form on our website to get started.

Why use Digital Scales when Brewing Beer?

There are many reasons to use digital scales when brewing beer.

It can be for a microbrewery or an international brand. Consistency is first and foremost.

If you created a beer with a special taste, you want to make sure you can recreate that taste in every bottle. If ingredients are not measured properly, the taste can be unpleasant, and the alcohol content (typically referred to as alcohol by volume or ABV) can change.

Specific quantities can allow even new employees who are not familiar with a recipe to recreate the product with ease. A formula can also be tweaked more easily. Weight quantities also make recording easier. Recipes should always be written down with the exact amounts used during brewing. That helps ensure good batches get reproduced, and it can also allow brewers to find out why a recipe did not work.

Measuring ingredients can also help minimize waste by ensuring the right amount of ingredients are used in correct proportions. For home and microbreweries, it can be particularly tricky to scale the right amount of yeast for a first batch, so precision is very important. Even small batches can be ruined by imprecise recipes, which spills all the ingredients, time, money and effort down the drain.

Scales can also help during the carbonation process, depending on your method of choice. Carbonation can be added to beer in two ways: natural carbonation or forced carbonation. Natural carbonation results during the fermentation process of beer; when yeast digests sugar, alcohol and CO2 are the byproducts. This means brewers must carefully measure the sugar and yeast in order to create the proper amount of carbonation.

Forced carbonation is putting beer (post fermentation) in a container and pumping it with CO2 directly. Nowadays, this is the preferred method, particularly for large quantities.

It takes less time to carbonate a batch and forced carbonation allows beer to sit longer, but naturally carbonated beer is smoother and is considered more flavorful. In the end, it comes down to personal preference and equipment availability.

Scales are also used during bottling and to fill cans or kegs. Before fermentation, wort (unfermented beer) is made by boiling the ingredients together. Because some of the water can boil away, it’s important to add more water as need during the fermentation process. Monitoring a keg’s weight can help brewers ensure there is always enough water, and that the beer is not losing carbonation.

The weight of bottles (and their thickness) can also help ensure that carbonation, when combined with temperature and agitation, does not create too much pressure, which could break the glass bottles.

Why measure by weight and not by volume?

Using volume might seem more intuitive since beer is liquid. However, measuring by volume is not as accurate as measuring by mass. The shape of ingredients can dictate how much fits in a cup, while density and temperature can affect a liquid’s volume. Beer goes through numerous processes that can affect volume, including boiling, fermentation, and carbonation. Mass does not have to take these factors into account. That additional precision can improve the beer’s taste and help brewers tweak their recipe to perfection.

Even small balances can also measure a wider range. Take your usual measuring cups and spoons, where you often need multiple items to measure various ingredients. With a scale, you can simply put the ingredients in a container (tared, of course) and fill it until you have the right weight.

What kind of scale do you need for brewing?

You must establish your level of production, and the weight range you will need. If a brewery focuses on seasonal flavors or taste experiments, they will weigh smaller quantities than a brewery focusing on a single product.

Depending on the size of your operation, you’re most likely going to need more than one scale. Usually, micro or home breweries use a compact or precision balance to measure ingredients such as hops, spices, yeast and other fine items, and a stationary pallet scale or a portable pallet jack scale for batches, kegs, mass production and bottling.

Some breweries also have scales to check grain deliveries and yeast brinks. Larger breweries often have platform scales for larger batches and shipping and can buy more expensive balances that include more features that can save them time.

For large amounts of shipping and receiving, pallet truck scales or pallet weighing beams offer maneuverability and heavy-duty weighing capacities.

For more information on choosing the right digital scales for your brewery call us at (919) 776-7737

Tank Scales & Weight Indicators Brewing Solutions for Brewing Company

The latest case study from Cardinal Scale features tank scale load cells at a brewery. An up and coming brewing company in South Dakota was looking to expand their operations. Before they could do that, they would need a comprehensive milling system to mass produce their desirable batches of ales, lagers, and stouts.

Meanwhile, nearby a large brewing solutions company develops grinding and milling systems for agricultural, food production, and a wide host of other industries. Inside their brewing division, they have a line of storage, conveyance, milling, and auger equipment that are specially prepared to accommodate breweries and distilleries.

This equipment caught the eye of the small up and coming brewing company.

Cardinal Scale’s THBC20-4 electronic tank scale systems with 80,000-lb-capacity and THBC2.5-4 electronic tank scale systems with 10,000-lb-capacity, along with 210 indicators, are integrated in these brewing systems to weigh milled product and control the automation of the production process from the 210 indicators.

tank scales for breweries

The mill and grain handling system takes raw grain from their silos, weighs the grain in bulk bags, separates the grain through a hopper, moves the grain to a mill, and stores the finished milled grain in a grist case. Cardinal Scale’s THBC20-4 self-checking load cell stands are located under the four feet of the silo, and the THBC2.5-4 self-checking load cell stands are located under the bulk bag and grist case.

Cardinal Scale’s 210 indicator with DAC card controls the conveyor system, dumping operations of chutes, and weighing operations for the silo, bulk bag, and grist case.

Once the mill system has completed its work, the finished grist is then ready for mashing, which is the combination of the grist and water. The liquid resulting from mashing is called wort, and the wort is separated from spent grain through a process called lautering.

The completed wort is then sterilized through a boil that can last from 1 to 2 hours. Hops are then added to the wort and the completed wort is transferred to a fermentation tank. Once the beer is properly fermented and conditioned, it is then ready for carbonation and packaging. 

The local Cardinal Scale dealer assisted in the calibration of the load cells and 210 indicators and ensured Cardinal Scale’s load cells and indicator were weighing and orchestrating the milling process in a flawless manner. 

The end result is the milling system providing an efficient, fast, and exact process for milling grain in brewery operations. The applications engineer stated “Our milling systems are designed to help local breweries like this one expand their business and easily meet their production numbers. Cardinal Scale’s THBC electronic load cell kits and 210 indicators are a big part of that system”.

Cardinal Scale’s THBC20-4 electronic tank scale systems with 80,000-lb-capacity and THBC2.5-4 electronic tank scale systems with 10,000-lb-capacity, along with 210 indicators, are integrated in these brewing systems to weigh milled product and control the automation of the production process from the 210 indicators.

cardinal scale thbc brewery tank scales

Cardinal Scale’s THBC20-4 self-checking load cell stands are located under the four feet of the silo, and the THBC2.5-4 self-checking load cell stands are located under the bulk bag and grist case.

cardinal scale 210 weight terminal

Cardinal Scale’s 210 indicator with DAC card controls the conveyor system, dumping operations of chutes, and weighing operations for the silo, bulk bag, and grist case.

For more information on this scale equipment, please contact us (919) 776-7737 or complete the Request a Quote form on our website.