Why it’s Important to Use Accurate Scales and Load Cells on Concrete Batching Hoppers

Using scales at a concrete batching facility is extremely important to guarantee the quality and consistency of the final product. In fact, it can be argued that the use of scales and weighing equipment, is one of the most critical aspects of the entire concrete production process. There are several reasons why this is the case, which we’ll discuss below.

Accurate Ingredient Mix

Using scales and strain gauge load cells helps to ensure that the correct amount of ingredients are used in the concrete mix. Concrete is made up of a mixture of cement, water, sand, and aggregate, and the proportions of these ingredients play a major role in determining the strength and durability of the final product.

If the amounts are not accurately measured, the concrete may be too weak or too brittle, which can result in costly failures or repairs down the line. By using hopper scales and load cells to measure the exact quantities of each ingredient, concrete producers can ensure that the batch is consistent and accurate. 

load cells for a cement hopper

Quality is important. But, utilizing scales at a concrete batching facility can also help to reduce waste and save the concrete company quite a bit of money. If the proportions of ingredients in the concrete mix are not accurately measured, it can lead to excess or shortages, which can result in wasted materials and additional costs. By using hopper scales with strain gauge load cells to measure the exact quantities of each ingredient, concrete producers can become more efficient. 

Load Cells for a Hopper 

Scales and weighing equipment is used at batch plants. Strain gauge load cells are installed on hoppers to weigh the elements of the mix. It is very important that any moving parts of the batching system are inspected on a regular basis for any buildup or seizing.

Furthermore, using scales at a concrete batching facility can help to improve efficiency and productivity. Accurate measurement of ingredients using scales allows for the production of consistent batches of concrete, which can be processed more quickly and efficiently. This can help to reduce the time and labor required to produce each batch, resulting in increased productivity and profitability for the concrete producer.

hopper scale kit

In addition to the benefits mentioned above, using scales at a concrete batching facility can also help to improve safety. Accurate measurement of ingredients using scales can help to reduce the risk of accidents or injuries caused by handling heavy or hazardous materials. This can help to create a safer work environment for employees and protect the overall safety of the facility.

On a regular schedule, scale technicians travel to the facility to test and calibrate the weighing equipment.  Scale Technicians will first make sure all parts are moving correctly. Then, the scale technician will hang certified test weights from the load cells using chains to test overall accuracy. Customers can use product as well, to increase the span of the test.  Calibration will occur only if the scale is not weighing properly.  

Concrete Batching Accuracy

The use of accurate scales at a concrete batching facility is extremely important for ensuring the quality and consistency of the final product, reducing waste and costs, improving efficiency and productivity, and enhancing safety. Without the use of hopper scales, it would be nearly impossible to accurately measure the proportions of ingredients in the concrete mix, resulting in subpar products and potential risks to both employees and the facility. Therefore, it is critical for concrete producers to prioritize the use and service of scales in their operations.