Category Archives: Bench Scales

FC6300 Formula Control Scale Video Overview

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What would it be like to be in total control? Imagine saving at least 2.1% of your yearly ingredient costs. What would that be worth to you? Picture having an extra supervisor watching over your employees’ shoulders monitoring and controlling the formulation process. What effect would that have on your product consistency and production efficiency? Well actually the Doran FC6300 Formula Control System puts you in total control and can pay for itself in four months or less!

Field-Proven Ingredient Savings
In today’s competitive marketplace, reducing production costs is a sure path to greater profits. Doran’s Formula Control has been guiding production plants along that path with ingredient savings of at least 2.1%—even more. Combine lower ingredient costs with the elimination of the money wasted on bad batches, and you can understand why successful companies are investing in the FC6300 Formula Control System.

Take a look at the savings one company experienced with the FC6300. This plant realized that improving the performance of their formula scaling could lead to a significant impact on profitability. Additionally they were averaging one bad batch a week due to errors that were traced back to the scaling process. They turned to Doran Scales to reduce costs from wasted ingredients and bad batches—the solution was the FC6300 Formula Control System. Return on investment due to ingredient cost savings was achieved in just four months, and the net one-year effect on profit margin was $27,068.71. It’s no wonder that plant managers at this company’s other location suddenly became interested in the FC6300 Formula Control System.

Consistent Batches—Guaranteed!
Reduction of ingredient costs is easy to see, but the costs associated with bad batches are often overlooked. Like a dripping faucet, those bad batches can gradually drain your plant’s profits. Production downtime to clean production lines and discard the bad batch, along with cost of wasted ingredients, can add up. Our field studies show that bad batches cost a company $837 per incident. With guaranteed consistent batches, your plant will run more efficiently, adding to your profitably.

Because the system prompts the user through the formula, the correct ingredients are accurately scaled every time. Each ingredient of the formula is weighed within a tolerance that you define. The color-coded Accu-Track display on the bright LCD screen ensures that added ingredients are within those tolerances. Each step of the formula is clearly labeled with batch ID, batch name, the step number, ingredient name, target weight, and actual weight. Accurate scaling can be achieved with or without experienced production employees.

Ensures Employee Accountability
Formula Loader is a standard component of the FC6300 Formula Control system. This Windows™-compatible software is used to configure formulas as well as to provide production reports. Standard Formula Loader reports can be used to evaluate scale operator efficiency and ingredient usage. Using scale operator ID’s, the FC6300 tracks when a user logs in and out of the scale. Management can easily determine how long the scale operators are taking to prepare each formula and how accurately it was done. It’s like having the plant manager watching over your employees’ shoulders 24/7.

For more information on this exciting product from Doran, please fill out our request form on the website with your particular requirements and specifications.

Professional Scale for Fishing Tournament Weigh-In’s

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We have been actively providing digital scales for fishing tournaments and clubs for over a decade. During this time period, we’ve learned a few things about this segment of our customer base regarding price and quality. It is imperative that you don’t just settle when it comes to scales. After all, the weigh-in portion of your fishing tournament is kind of important don’t you think?  The good news is there are some pretty good digital scales available that don’t cost a fortune. Let’s take a look at one below.

weigh master digital fishing tournament weigh-in scale

The Weigh Master is a very nice scale system that we feel will work quite well for most clubs. The standard size of the weighing platform is 12″ x 14″ and the capacity of the scale is 60 x 0.01 lbs. The column that connects the digital indicator to the weighing platform comes standard but you can choose to not use it if you wish. The LCD digital display is easy to read and the indicator has several weight lock functions that you can fine tune to perfection. The scale is powered by standard 110 VAC power or an internal rechargeable battery. The RS232 serial port is ideal for connecting the scale to a remote display or printer. Overall, we think this is a nice choice for many clubs who aren’t able to spend pro tournament kind of money but want a good reliable system for their club or tourney.

In our review of the Weigh Master, the biggest drawback of the scale is that it doesn’t display weight in ounces. So, if you must use ounces you might want to consider the Doran 7000XL or 8000XL which are great Stainless Steel Wash Down scales.

Overall, we recommend the Weighmaster scale if you’re looking for a quality scale that is accurate, affordable and built to last. Please contact us 919-776-7737 or visit our contact page and fill out the request for quote.

Common Applications for Peak Hold Feature In Digital Scales

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In today’s entry we would like to discuss the peak hold function. It’s a popular topic since we are usually asked about this capability at least every week or so. In these examples we will focus primarily on the Doran Scale product line. The Excel Series 2200, 2200CW, 4300, 7000XL, 7400, and 8000XL scales from Doran represent a scale line that you can rely on to fill a wide variety of weighing applications. From a battery powered 2200CW checkweigh scale for a food manufacturer, to an 8000XL series scale with a wireless Ethernet option for a seafood company, the flexibility of the Excel Series scales can help you achieve accurate results time after time. The Peak Hold feature is another example of how the Excel Series from Doran provides value added weighing solutions.

Doran 2200CW stainless steel checkweigher

Customers Using Peak Hold 
Many industries use Peak Hold in their quality control process. Peak Hold is when weight or force is applied to determine the highest amount of force a product can withstand. Maintaining a consistent specification in production results in cost savings, increased safety, and minimizes exposure to product liability litigation. Peak Hold allows for maximum sensitivity and accurate weight or force readings too quick for the eye to see and because it is digitally held, a displayed peak value will not decay or drift. Continue reading →

Restaurant Owners: Portion Control Is Very Important To Keeping Your Ingredient Costs Under Control

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If you are in the restaurant business then you understand how much your ingredients like cheese really cost, since you purchase them from your suppliers on a regular basis. Think about this for a second… Let’s say you’re making your best selling pizza or your most popular sandwich. What if you could cut back on your most expensive ingredient by just a smidgen. Actually, a better way to say it would be — what if you could develop a consistent way to add your ingredients so that every large pizza had exactly eight ounces of cheese or six ounces of pepperoni. The results would hopefully lead to more profitability and a consistent product your patrons could enjoy each and every visit.

This outstanding must read article that is referenced below goes into great detail about portion control and why it’s so important to a company’s bottom line.

“You can have the best pizza in the world. But you can lose your shirt if you’re not careful,” he said. “If you ain’t weighing it, you are winging it.” While many operators habitually weigh dough balls, nothing provides a pizza operator with more margin/cost control than weighing their cheese portions.

…. it’s important to keep cheat sheets for employees to remind them how much cheese to use, and even have the cheese pre-weighed in cups for them. This allows an operator to ensure consistency and to know the cost of every single pizza. The difference, for example, of 7 ounces and 10 ounces of cheese can be 60 cents per pizza. He also suggested adding a weighing scale that is easy for employees to use. Training and incentivizing is important for employees, who may free throw either through habit or to save time.

…. At the end of those 30 days, the concept saved about 200 pounds of cheese totaling $1,200, which was then split between the four employees as a bonus.

I like how the author wrote this article since it’s always great to see real world examples. As you can see from reading the entire article, your business can really benefit by adding some type of weighing functionality into your kitchen. Not only does this help control costs but it should also help restuarants increase their consistency. How many times have you gone to a restaurant and had one pizza with too much cheese or too little sauce, then you go back a couple weeks later and it’s the opposite problem. Customers love a consistent sandwhich or entrée (just ask my in-laws).

If you need some guidance on choosing the correct scale for your restaurant or prep kitchen please contact our sales department at 919 776-7737 or visit our site centralcarolinascale.com which has many scales posted for you to view. We also have a Youtube channel that shows a few of our scales in video format.

Bakery Manager says “I am giving away $52,000.00 per year”

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The positive reviews just keep pouring in regarding the Doran FC6300 scale. What would it be like to be in total control? Imagine saving at least 1.8% of your yearly minor ingredient costs. What would that be worth to you? Picture having an extra supervisor watching over your employees’ shoulders monitoring and controlling the formulation process while the employee hand scales ingredients. What effect would that have on your product consistency and production efficiency? Doran’s FC6300 Formula Control System puts you in total control and can pay for itself in just four months or less. Just take a look at a few of the scale reviews.

“Based on your report, I calculated our costs. Within the three days of the FC6300 being on, it saved us $600.00. That equals $200 per day, $1000 a week means I am giving away $52,000.00 per year out the door!! I am going to put in for 2 units.”

 

“The FC6300 on average has saved us 200 lbs of ingredients a week and our average ingredient costs are around $5.00 a lb. We feel this has paid for itself in about 10 weeks. Mock recalls used to be a major hassle, but with the FC6300 and Formula Loader what used to take hours now literally takes seconds.”

 

“Within five days of install, with over 11,000 lbs of minors scaled at 2% tolerance, my scalers are now scaling at 99.992% accuracy which reduces our ingredient costs and we now have consistency in our batches. The ability to store lot numbers electronically and search for specific lot numbers with a touch of a button has shaved off at least 75 minutes of my QA’s time during a mock recall.”

Bakery Reduces Ingredient Waste and Bad Batch Costs by Over $39,000

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A large national baking company realized that improving the performance of their minor ingredient scaling could lead to a significant impact on their profitability. Additionally they were averaging one bad batch a week due to errors in the minor ingredient hand adds. They looked to Doran Scales to provide the solution to reduce costs from wasted ingredients and bad batches.

THE SOLUTION was a Doran FC6200 Formula Control Scale. A Doran FC6200 is installed at the ingredient scaling station. Ingredient batching is automated, stepping the user through the formula and ensuring the correct ingredients are accurately scaled every time. Formula Loader software is installed on a PC. This recipe software is used to create and maintain minor ingredient batches. Recipes, formulas and production schedules are then uploaded to the FC6200 through USB flash drive or through an Ethernet connection. Increase accuracy is achieved through user programmable ingredient target weights and tolerances giving management effective control of the batching operation. Multi-tasking Operators who are distracted by other production responsibilities can now return to the partially scaled formula assured that the scale will pick up right where they left off, prompting them through the remainder of the formula without error. Ingredient Lot Numbers are automatically recorded for traceability during formula scaling while ensuring each ingredient meets the desired weight tolerance.

CAS LPII and PD-1 Scales Being Discontinued

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Time to upgrade to the CL5000 Label Printing Scale and PD-2 POS Interface Scale.  Effective immediately, CAS Corporation is discontinuing the production of the CAS LPII Label Printing Scale and PD-1 POS Interface Scale. Limited stock is available for both LP-2G and LP-2W models. Have you tried the CL5000 Label Printing Scale or PD-2 POS Interface Scale?  Contact your Central Carolina Scale sales rep or visit the CL5000 and PD-2 web pages for product information.

The CL5000 Label Printing Scale has the functions you need at an affordable price. Includes CL-Works software package. Use in supermarkets, specialty stores, deli’s and more. The CAS PD-II Electronic Cash Register Scale comes complete with an RS-232C Interface, and bright VFD Display. The PD-II scale is ideal for retail establishments Continue reading →

No Network Available for Data Collection? No Problem.

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Over the past several years Doran Scale has become a leader in scale communication and data collection applications. With the new advanced features on the 2200 series this system now offers more flexibility in real world data collection applications. While collecting data using Ethernet and a Local Area Network (LAN) is ideal in many instances, there are times when this is not practical because of complexity, facility restrictions or cost. An ideal solution when a LAN is not available is the Doran 2200 Scale with the Bluetooth option utilizing data buffering.

The 2200 with the Bluetooth option (EXOPT205 ) is set up with an appropriate data string which could include Product ID, Description, User defined fields for Lot ID, Employee ID or Location and scale information. Data buffering is enabled in configuration and the data output method is selected. This could be a manual output by pressing the PRINT button or one of several automatic outputs. When weight is on the scale and data is output manually or automatically, the configured data string is Continue reading →

What Does Class III Refer to When Discussing NTEP Requirements?

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Handbook 44 from NIST spells out rules and regulations for the weighing industry and separates weighing devices into five accuracy classes. Depending on the number and value of scale divisions, equipment can be either class I, II, III, III L, or IIII, with Class I having the highest precision. All Legal-for-Trade scales fall under one of these five classes.

Table 7a of Handbook 44 breaks down the description of each class. Class III states: “All commercial weighing not otherwise specified, grain test scales, retail precious metals and semi-precious gem weighing, animal scales, postal scales, vehicle on-board weighing systems with a capacity less than or equal to 30,000 lb, and scales used to determine laundry charges.”

NTEP scales

Basically, what it’s saying is anything that doesn’t fall elsewhere would go in this weight class, providing the device meets the criteria for the quantity and size of divisions. Class III covers many different types of scales, making it a bit of a catch-all. Produce scales would be one type of Class III application. While some jewelry scales are Class III if the resolution is appropriate for the application, meanwhile, a more precise jewelry scale could be Class II. It all depends on the number of divisions and capacity. Precision laboratory devices usually fall under Class I.  

At the opposite end of the spectrum is Class III L, which covers heavier capacity on-board applications, truck scales, livestock scales and railroad scales. Class IIII applies strictly to axle scales and wheel loader devices for highway weight enforcement.

Get Started With Central Carolina Scale

At Central Carolina Scale, our philosophy has always been to work directly with customers to help them choose the proper weighing equipment. If you have specific questions about scale classes, call us at (919) 776-7737 or email us at info@ccscale.com.

Common Questions Answered Regarding Counting Scales

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Counting Scales are very similar to other scales in terms of weighing, but the counting scale does two additional functions, by performing operations in division and multiplication based on the internal resolution.  Please continue reading below as Jim Daggon and Ann Crowley from Rice Lake Weighing Systems answer some of the common questions relating to counting scales like the Digi DC-300, Digi DC-190, DC-788 and the DC-782.

1. What is internal resolution?
The internal resolution of a counting scale is the number of divisions into which it divides the total capacity of the scale.

Example: A 50 lb counting scale with 1 million count resolution divides up the 50 lb into 1,000,000 parts. This means each internal resolution is translated to 50/1,000,000 or 0.00005 lb.All of the weights are calculated on this basis. For example, if some parts were placed on the counting scale, and the internal calculation was 210 internal counts, the weight to be displayed would be 210 times 0.00005 lb = 0.01050 lb. Since the weight display might only be five digits, then the weight display would be 0.01 lb. This is the external resolution. (rounded off).

The operator can key in the sample quantity—for example, ten pieces. The scale still “knows” how many internal counts are being used (210) and now divides that number by 10 to get the number of internal counts per piece (210/10 = 21). Continue reading →